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Regardless whether you have a new forklift fleet or second-hand forklifts, your machinery needs to be maintained to guarantee safety and productivity. Careless forklift operation could result in additional expenses because of abuse and damage. There are easy ways to identify operator practices which indirectly contribute to expenses related to the incorrect operation of Caterpillar lift trucks or forklifts. The suggestions below will help you lower operating costs while ensuring a long life for your machinery.
Causes Of Forklift And Facility Damage
Incorrect Forklifts. Choosing the right lift truck equipment for the application is vital for safe and efficient forklift performance. One of the most common mistakes is utilizing the wrong type of forklift or options for the specific job. Equipment can suffer premature wear and tear. Components may be subject to failure. Check that the lift truck is fitted with the right tires and that they are not worn.
Incorrect forklift operating practices are a common cause of impact damage. Damage to product, equipment or facilities could happen while navigating around things. A congested work area lends itself to impacts. For instance, pushing pallets, called "Bulldozing", can damage the transmission and wear tires.
Unsafe Forklift Speeding and Lifting. Incorrect lifting practices can lead to personal injury and equipment damage. Common mistakes consist of traveling too fast and lifting too high. A load that is too heavy can cause the forklift to tip over. The operator must make sure that the forks are level.
The most common cause of forklift damage are debris and obstructions on the floor. If wood, twine, plastic or banding gets into the engine compartment, the cooling system can be compromised. The result can be engine failure or even fire.
Axle or radiator damage is another common consequence of driving over debris.
Terex provides Genie DC and Bi-Energy equipment that are emission-free and provide quiet operation for the most sensitive work applications. Like for instance, in industrial environments where the machinery should travel significant distances, the Genie bi-energy system combines the versatility and advantages of a diesel fueled generator using a 48 Volt DC machinery.
Important characteristics that this combination provides is out, up and over positioning capabilities for complete flexibility. Additionally, the zero tail-swing offered by most units, combined with the tight turning radius offers easy maneuvering through standard doors and narrow aisles.
The drive and proportional controls provide the equipment with precise boom positioning and smooth drive performance. For emission free and quiet operation suitable for sensitive environments, there is a 48V DC electric drive system. There are jib boom models available to function with an extra working range for specific jobs. On non-jib models, there is a self-leveling platform that rotates to either side at an angle of 90 degrees.
Genie machines by Terex are great for both outdoor and indoor construction applications. This particular model offers engine-powered articulating Z booms that combine extreme lifting versatility and over, up and out positioning capabilities. The outreach provided by this model is second to none in the market.
Diesel engine machinery on nearly all modes have an articulating boom that offers zero tail-swing with a small turning radius. These equipment are great in small or narrow places. Moreover, they provide terrain and grade maneuverability, utmost power and excellent torque. The diesel engines are generally quiet too. Most models have active oscillating axle and full time drive positive drive traction system to offer great flexibility on surfaces that are rough and uneven.