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Forklift batteries are sold in terms of voltage, connector location, amp-hour capacity, and physical size. The lift truck nameplate will state the correct truck voltage, the highest amp-hour capacity as well as the lowest battery weight. The forklift Operating Manual will likewise have the proper battery information meant for the forklift.
There are 2 common types of electric lift truck batteries: Sealed or Flooded. A sealed battery is likewise referred to as "maintenance free" or VRLA and does not need the adding of water. Sealed batteries however use a chemical reaction in order to maintain proper fluid level through the life of the battery. A flooded battery requires water to be added frequently to be able to ensure the correct electrolyte level inside the battery.
Nearly all lift truck can accommodate different battery sizes. The battery should be selected in order to fit in the size of the battery compartment. Most battery providers could supply a battery list of correct sizes which are recommended for your particular lift truck.
With an electric lift truck, the battery is used as the truck counterweight and the forklift capacity is based on the battery being a specific least weight. Abide by the details specified on the forklift nameplate so as to guarantee you are utilizing a battery which meets minimum weight specified.
Battery chargers should be correctly matched to the specific battery that is being charged. It is imperative to ensure the charger has sufficient amp-hour capacity so as to charge the battery and that it is the equivalent voltage as the battery. The charger amp-hour capacity has to be with ten percent of the amp-hour capacity of the battery to be able to guarantee the most efficient charging. Previous to starting the charging cycle, make sure the battery is first connected to the charger. Always check the battery information like for instance the voltage, amp-hour capacity and battery weight with the details provided on the battery nameplate.
Always check so as to see if the right type of charger is being used to charge the battery. Nearly all of the newer chargers can safely charge numerous types of batteries and would thusly be labeled as able to accept all batteries. Utilizing an older charger, for instance so as to charge only flooded batteries can be unsafe if used for sealed batteries and damage to both charger and battery will happen. It is important to initially consult the instruction plate on the charger so as to be certain it can accept the kind of battery you want to charge.
For flooded batteries, it is crucial to just add the needed requirements of water after the battery has been charged. This habit would prevent the spattering of electrolyte out of the battery when it is being charged.
Information meant for improving the battery's life consist of: keep up the fluid levels for flooded batteries and keep all kinds of batteries spotless. Another rule to follow is after charging the battery to full capacity; let it to rest for about an 8 hour period previous to using. Make use of an "equalizing" charge every 5th charge to be able to keep all of the cells renewed at the same voltage. Do not discharge the battery lower than 80 percent of battery amp-hour capacity before recharging.
Electric forklifts can be equipped along with various equipments which monitor battery levels. There are sophisticated "Battery Discharge Indicators" which would disable the lifting circuit and sound an alarm to be able to inform after the battery has been discharged to a present level. There are other straightforward gas gauge meters existing also. Using such monitoring gadgets would help prevent battery and truck damage from severely discharging the battery all through use.