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Unavoidably, lift truck parts would eventually wear out and need replacing. The option of acquiring brand new components could become costly so another idea is to purchase used components. This could save a lot of money in the long run. It is a great idea to purchase used forklift parts which have been remanufactured. These components will guarantee that you are getting parts which will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing worn out or broken parts is a cheaper way overall than rebuilding. With rebuilding components, just the components which are broken or worn out get changed, which means that other wearable components may break down soon after purchase.
Remanufactured parts are cleaned after being taken apart and have the unusable components replaced. This technique can provide the best guarantee for used parts. All wearable parts are replaced regardless of age or wear which is another reason why remanufactured parts in general operate so much better. Whatever component within the part is new and this provides far longer life to the second-hand part. Depending on the lift truck components that are being redone, the cleaning process and the whole remanufacturing process would vary.
Testing and Replacing Parts
After complete disassembly, the engines are oven cleaned. Several parts of the engine like for instance rings, pistons, spark plugs, valve springs, filters, and valves can be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no oil pressure problems, no leaks, noises or any vacuum.
Transmissions are another item which is oven cleaned after being disassembled. The transmission is then washed. A complete examination is done in order to check for any cracks. Seals, bearings and bushings are all replaced. Usually, the replacement parts utilized on transmission components meet OEM specifications.
Wearable parts
Certain components like for instance the alternator, the water pump, torque converters, the starter and steer axles could obtain longer serviceability after being reproduced and having all wearable components replaced. The electronic control in the electric forklift is maintained by the control card. This card can likewise be reproduced with replacing all aged and worn out components. Unlike several lift truck components the control card can only have the worn and aged components replaced.
OEM Specs
Components that are reproduced have to be thoroughly examined upon reassembly to guarantee they are in good condition before being sold. When acquiring these components, it is a good idea to make certain that they have undergone all of the proper testing and inspections. On certain larger components such as engines, transmissions and steer axles, OEM specification replacement parts must be used.
The forklift dealer can guarantee that the components they have remanufactured meet the OEM specifications. This will likewise guarantee the components meet industry standards. Lots of details go into remanufacturing used parts. This attention to detail offers more serviceability out of reproduced parts compared to the parts that were just rebuilt.